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Flow instrumentation supplier factory by Kaidi86: The second case is that, in order to ensure the fluidity of crude oil, offshore oil platforms usually use hot medium oil heating pipes to heat the crude oil to ensure that it is stored within a certain temperature range. As the crude oil in the lower tank contains a small amount of water, some of the bottom water will precipitate out of the bilge water after standing, and the water vapor will evaporate during the continuous heating process. The water vapor condenses on the antenna at the top of the tank to form water droplets, causing a strong false signal at the top. Therefore, false signals are suppressed within 0~0.25m and the suppression line is set to 120dB to avoid false signals caused by water vapor condensation and level jumps at the top. In response to this situation, after on-site analysis and research tests decided to do a good job of pre-dewatering treatment, the water content of the crude oil in the lower tank is controlled at less than 0.5%, the heating temperature of the crude oil tank is controlled so that the crude oil in the tank is lower than 65 ℃, and the instrumentation is covered with thermal insulation materials on the outside, etc. Through the above measures, the phenomenon of level jumping caused by the formation of condensation at the antenna of the radar liquid level meter is eliminated. Read extra information at flow meter manufacturer.
So what are the installation technical requirements for radar water level meters? The installation of the radar water level meter must be vertical to the object to be measured; there should be no obstructions between the measured object and the radar water level meter, otherwise it will affect the reflection of radar waves, that is, affect the measurement accuracy; the center of the radar water level meter is far from the shore of the water body. The distance must be greater than the radius of the transmitting beam, otherwise the measurement accuracy will also be affected; the installation cantilever bracket of the radar water level meter must be firm, and cannot be shaken up and down; in order to protect the radar water level meter, the water level meter can be installed on the cantilever bracket. Iron box, put the radar water level meter probe.
Any appreciable gain in boiler feedwater achieved through the process reduces the amount of energy (fuel) required at the boiler— in fact, every 10.8°F (6°C) rise in boiler feedwater amounts to a one percent savings in fuel cost. Inadequate level controls can inhibit the deaeration process (level too high) or reduce/shutdown feedwater flow to the boiler (level too low). The former affects hardware longevity and efficiency, while the latter risks production losses and possible damage to pumps.
Temperature Compensation- Precision in Any Environment Another advancement in guided radar level measurement technology is the incorporation of mechanisms that compensate for temperature variations. Temperature fluctuations in microwave module circuits can lead to inaccuracies in measuring levels. To tackle this challenge, radar level measurement systems have implemented creative solutions. A crucial aspect of these advancements involves allocating a portion of the radar transmission pulse as a reference pulse. This reference pulse serves as a benchmark for comparing measurements enabling temperature calibration. When temperature changes occur the radar sensor can adjust its measurements accordingly ensuring that environmental conditions have no impact on accuracy. This temperature compensation feature is particularly valuable in applications where significant temperature shifts are common. Industries dealing with temperatures or processes prone to variations, such as petrochemical or food manufacturing sectors, rely on precise measurements. Radar sensors equipped with temperature compensation mechanisms rise to the occasion by delivering reliable results despite changing conditions.
With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. Find more information at https://www.kaidi86.com/. Our Radar Level Meter has a range of up to 150 meters, frequency up to 120GHz and an accuracy of ±1mm, which can cope with various complex measurement conditions.
Humidity interference, when the humidity increases, it will cause the insulator resistance to decrease, the dielectric constant to increase, the skeleton to be fluffy, and the resistance to increase, resulting in an increase in leakage current and changes in capacitance and inductance. Also, it softens the colloid and reduces measurement accuracy. Chemical interference, chemical interference usually refers to some corrosive gases, such as acids and alkalis. The long-term action of these gases will not only damage the instrument and internal components, but also conduct electricity with the metal, affecting the normal operation of the radar level transmitter.
If the radar level meter is unreasonably selected, the interference echo cannot be handled well, and the reliability of the instrument will be reduced. Therefore, the following factors should be considered when selecting a radar level meter: Conductivity and dielectric constant of the measured medium. The measured medium is a conductive liquid or a liquid with a dielectric constant above 4. Generally, a common radar is selected. Liquids with small dielectric constants (dielectric constants below 2) and some conductive solids often use precision radars or guided wave radars due to the large amount of interference echoes.
In the process of cement production, material level detection and material level alarm control play an important role from mining and crushing to storage and packing of finished cement. But because of the complex working conditions of cement plant, radar level meter has no small difficulty in measuring. Today, I would like to talk with you about specific difficulties and solutions. First cement plant material for measurement in the dust under the condition of particularly large, especially some pneumatic feed bin, involves the kinds of materials, material particle size is differ, dielectric constant is different also, such as broken limestone, raw meal, clinker, fly ash, coal, cement, the level of the bunker, it is very difficult to accurately measure Especially fly ash bin with low dielectric constant.
When the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is less than 4m, the guided wave radar is selected. If the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is greater than 4m and less than 35m, select the guided wave radar with the guided wave cable. When the distance between the liquid level of the measuring medium and the electromagnetic wave transmitter is greater than 35m, or when the liquid level of the measuring medium is high temperature, high viscosity or solid liquid level, the air-shooting radar should be selected.
Product features: Large display range, wide range of use, suitable for low temperature, medium temperature, high pressure occasions. It can be matched with remote transmitter output 4-20MADC standard signal to realize remote display of liquid level guage. It can also be matched with liquid level switch to realize liquid level control. Generally speaking, the material level feedback is inaccurate and untimely, which is very prone to explosion events, and there is a greater safety risk. Therefore, the requirements for the radar level meter are very high, but the radar level meter often has abnormal material level jumps or falls, or even crashes, resulting in large errors in material level measurement, which brings trouble to production and sales.